The high-strength sheet leveling machine is an advanced model specially designed for working conditions of materials such as high-strength plates, composite plates, explosion-bonded plates, and surfacing plates, with independent intellectual property rights.
▶ This model is composed of multiple sets of single-piece beams.
▶ Each upper roll is mounted on a separate single-piece beam.
▶ Each single-piece beam is equipped with an independent driving device.
▶ Each upper roll can be adjusted up and down independently or simultaneously.
▶ Each upper roll position is equipped with an independent displacement measuring device for detection.
▶ The roll gap position can be easily read and set through the operation screen.
▶ This model features high leveling precision, easy feeding, minimal biting damage to plates, and high production efficiency. It has been widely used in processing severely warped sheets, and the performance of the sheets after leveling is more stable.
High Precision and High Efficiency
The machine adopts single-piece beam adjustment technology, with the upper rolls featuring more pressing modes than ordinary leveling machines. In addition to the functions of parallel and inclined pressing of the roll system through overall tilt adjustment, it can also realize V-shaped arrangement of the roll system, and the leveler can feed materials in both directions. The opening at the feeding end is enlarged, which solves the problem of difficult feeding of ordinary levelers with integral tilt adjustment of the upper roll system, shortens the auxiliary feeding time, improves the safety of personnel operation and equipment, and realizes rapid feeding. At the same time, it specifically solves the problem that the middle upper roll of ordinary levelers cannot be adjusted downward. By pressing down each upper roll, especially increasing the pressing amount of the middle upper roll, it fully realizes the correction principle of "overcorrection to achieve proper correction", resulting in more sufficient sheet deformation and higher leveling precision.
High Stability of Leveled Sheets
With the adoption of upper roll independent adjustment technology and variable roll spacing leveling technology, the proportion of bending plastic deformation of sheets is high, and the empty leveling blind area of sheets is significantly reduced. The sheet leveling process is stable, the internal residual stress is significantly reduced, and the subsequent use stability of sheets is high.
Low Energy Consumption
The machine has the function of variable roll number correction. Different numbers of working rolls can be used according to different sheet thicknesses, which is beneficial to reducing energy consumption and prolonging the service life of the machine.
High Degree of Automation
The numerical control system reaches the international advanced level. By inputting parameters such as sheet thickness, width and strength, the numerical control system automatically calculates the pressing amount (or directly calls data from the leveling expert database) to complete the adjustment of leveling and pressing process parameters, facilitating quick leveling of workpieces and greatly improving production efficiency.
Production Information
SystemAn optional production information system is available to monitor and collect energy information and realize real-time monitoring of a single machine, such as equipment running time, operating power, voltage, power consumption, etc., providing guidance for equipment operation management and maintenance.